Baektek steel wire rope non-destructive testing technology: adding "intelligent insurance" to industrial safety

Release time:

2025-03-10

In industrial scenarios such as mine hoisting, port lifting, and elevator operation, steel wire ropes are"like the lifeblood of industry"playing a crucial role. Traditional detection relies on manual visual inspection and a rough method of periodic replacement, leading to dozens of major safety accidents every year. Baikte's innovatively developed non-destructive testing system for steel wire ropes uses an intelligent solution to overcome industry pain points and is reshaping new safety standards for industry.

I. The Wisdom Eye that Sees Through Steel"The wisdom eye"

Baikte's non-destructive testing system uses a combination of magnetic induction and intelligent recognition technology, as if it were equipped with a"CT"scanner"for the steel wire rope. When the steel wire rope passes through the detection probe, the system uses high-precision sensors to capture changes in the metal cross-sectional area, accurately identifying0.5mmbroken wires and diameter variations above a certain threshold. Compared to the missed detection rate of traditional manual inspection,30%the system improves detection accuracy to98%a higher level, achieving a transition"from empirical judgment"to"data diagnosis"。

II. Empowering Safe Production Through All-Scenario Applications

Mine hoisting system: After a certain copper mine introduced the Baikte system, online monitoring of the main hoisting rope was achieved, enabling early warning of abnormal broken wires and preventing equipment damage caused by broken ropes.

Port cranes: After a certain port gantry crane steel wire rope applied an intelligent monitoring terminal, the maintenance cycle was reduced from monthly to quarterly, and the annual maintenance cost was reduced.45%。

Elevator safety field: The system integrates an Internet of Things module, which can transmit steel wire rope health data to the regulatory platform in real time, helping special inspection institutions achieveaccuratesupervision.

III. Building a Three-in-One Safety Barrier

Preventive maintenance system: Based on a life prediction model using big data analysis, it predicts the3retirement point of the steel wire rope months in advance

Intelligent decision support: The system automatically generates visual reports, accurately marking the location and severity of damage

Full life cycle management: Data tracking throughout the entire process, from installation and use to scrapping and replacement, establishes equipment health records

IV.PromotingIndustry Digital Transformation

Baikte is5Gintegrating communication and edge computing technologies into the detection system. In a hydropower station project in Southwest China, engineers can remotely diagnose the health of cables through a mobile phoneAPP。In the future, by connecting to the industrial Internet platform, the detection data will be deeply integrated with the equipment management system, achieving a comprehensive upgrade of predictive maintenance.

As of2023year, Baikte technology has provided safety protection for many enterprises across China, cumulatively avoiding safety accident losses exceeding800hundreds of millions of yuan. In the12industrial4.0era, this innovative detection technology is redefining the paradigm of steel wire rope safety management, laying a solid safety foundation for"Made in China"。 Enterprises can make online appointments for detection services through the official website, obtain customized steel wire rope health management plans, and open a new chapter in intelligent maintenance.